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Certification Programs

Increasing of production efficiency is the main task of many companies regardless of the scope of their activities. Lean manufacturing is one of the most important concepts in improvement of efficiency of each organization. The proposed methodology helps to solve problems which are key to the successful development of the company, namely:

 

  • increase inventory turnover;
  • decrease production costs;
  • improvement of product quality;
  • increase labor productivity;
  • shortening of time to fulfill client’s request, etc.

 

To increase productivity and efficiency of the company active involvement of the staff at all levels (without exception) is required. As practical experience indicates to increase efficiency of processes and activities in general it is not enough to master methods to improve efficiency, it is necessary to skill fully manage the changes at the levels from group leaders and operators to the CEO.

 

KAIZEN Club in Ukraine offers a multi-level training program for preparation of certified PRACTITIONERS and EXPERTS on development of production on the principles of Lean manufacturing.

 

Target Audience:

  • Managers and Senior Specialists of Lean manufacturing implementation departments;
  • Project Leaders on increasing efficiency;
  • Line managers of production units, areas;
  • Participants of pilot projects to implement Lean manufacturing.

 

The certification program includes preparation of PRACTITIONERS and EXPERTS on Lean manufacturing.

 

APPLY FOR THE CERTIFICATION PROGRAM

 

Training preparation course for Lean manufacturing PRACTITIONERS is aimed to develop common approaches to improve efficiency of processes for those managers and specialists who have no experience, have little experience or want to structure previously acquired knowledge and experience of participation in the processes of the production system transformation.

 

During the course of preparation of Lean manufacturing PRACTITIONERS participants will:

  • learn the basics of Lean manufacturing methodology;
  • acquire skills in processes analyzing, decision-making and ability to participate effectively in activities aimed to increase efficiency.

 

CEOs by directing its employees to this course will receive in the end staff motivated to implement Lean manufacturing.

 

COURSE OBJECTIVES:

  • Understanding of Lean manufacturing opportunities to improve operating activities of the enterprise;
  • Mastering of Lean manufacturing basic tools aimed to achieve quick results.

 

COURSE TASKS:

  • Provide an understanding of possibilities of applying Lean manufacturing principles to improve operational efficiency;
  • Create a new vision of production processes, maintenance, planning and management from positions of Lean manufacturing;
  • Explain the most effective Lean manufacturing methods and tools for use in the enterprise on the basis of the actual goals of the company;
  • Train techniques of describing, analyzing and modeling of business processes with help of value stream mapping.

 

EXPECTED RESULT FROM THE COURSE:

  • Understanding Lean manufacturing philosophy and principles;
  • New vision of production, office and administrative business processes from positions of Lean manufacturing;
  • Understanding methods and tools of Lean manufacturing;
  • Acquisition of skills to use Lean manufacturing tools.

 

Training will take place at a manufacturing plant.

The ratio of theory and practice is 20:80.

 

GROUP CONSISTS OF 14-16 PARTICIPANTS.

PROGRAM IS CONDUCTED BY RUSSIAN TRAINER.

 

SEE INFORMATION ABOUT NEXT TRAINING PREPARATION PROGRAM FOR LEAN MANUFACTURING PRACTITIONERS

 

Certification program for preparation of Lean manufacturing PRACTIOTIONERS consists of 2 MODULES:

 

MODULE 1

MODULE 2

Mandatory interval between modules is 3-5 weeks, which is required for fulfillment of home assignment and practical application of knowledge received during the training.

 

After fulfillment of home assignment participants submit reports in the form of presentation and provide a written confirmation from the Director of the company confirming the results achieved.

 

On successful completion of two modules of the Program participant is given a Certificate of Lean manufacturing PRACTITIONER.

 

After obtaining the Certificate of Lean manufacturing PRACTITIONER participant may continue training under the Certification program for preparation of Lean manufacturing EXPERTS.

This training preparation course for Lean manufacturing EXPERTS is aimed to develop approaches to improve efficiency of processes as well as to acquire knowledge and skills required for practical implementation of Lean manufacturing deployment program in an enterprise.

 

During the course participants will:

  • learn Lean manufacturing methodology;
  • get advanced training in the field of Lean manufacturing;
  • acquire skills in processes analyzing, decision-making and ability to participate effectively in activities aimed to increase efficiency of a company;
  • acquire skills of practical application of Lean manufacturing tools both in production and inoffice.

 

In order to take part in a training program for preparation of Lean manufacturing EXPERTS participant should have necessary knowledge and skills, as well as relevant practical experience. Therefore to apply to the training program for preparation of EXPERTS it is necessary to:

  • Validate your knowledge by presenting a small project that you will be asked to do, or
  • Complete Training preparation Program for Lean manufacturing PRACTITIONERS and successfully pass all MODULES of the Program.

 

CEOs by directing its employees to this course will receive in the end staff motivated to implement Lean manufacturing and able to train other employees of the company.

 

COURSE OBJECTIVES:

  • Understanding of Lean manufacturing opportunities to improve operating activities of the enterprise;
  • Mastering of Lean manufacturing tools and techniques aimed to increase efficiency and achieve goals of the company.
  • Acquisition of skills of practical application of Lean manufacturing tools;
  • Training of specialists who will be able to teach the tools of Lean manufacturing to other employees of a company.

 

COURSE TASKS:

  • Provide an understanding of possibilities of applying Lean manufacturing principles to improve operational efficiency;
  • Create a new vision of production processes, maintenance, planning and management from positions of Lean manufacturing;
  • Explain the most effective Lean manufacturing methods and tools for use in the enterpriseon the basis of the actual goals of the company;
  • Train techniques of describing, analyzing and modeling of business processes;
  • Teach the skills of system and consistent application of Lean manufacturing tools and principles in order to achieve production goals and objectives;
  • Provide knowledge and skills necessary to train other employees of a company with Lean manufacturing tools.

 

EXPECTED RESULT FROM THE COURSE:

  • Obtaining deep knowledge of Lean manufacturing techniques and tools;
  • Mastering Lean manufacturing techniques and tools by their practical application in the pilot area;
  • New vision of production, office and administrative business processes from positions of Lean manufacturing;
  • Achieving goals of a company through implementation of improvements in the process on the whole with plan of operational decisions;
  • Deployment of Lean manufacturing activities in an enterprise;
  • Acquisition of skills to use TWI (teaching within industry) method toincrease operating efficiency of the enterprise;
  • Trained Lean manufacturing professionals who will be able to conduct training programs for other employees of a company.

 

Training will take place at a manufacturing plant.

The ratio of theory and practice is 20:80.

 

GROUP CONSISTS OF 14-16 PARTICIPANTS.

PROGRAM IS CONDUCTED BY RUSSIAN AND JAPANESE TRAINERS.

 

Certification program for preparation of Lean manufacturing EXPERTS consists of 7 MODULES:

 

MODULE 1

MODULE 2

MODULE 3

MODULE 4

MODULE 5

MODULE 6

MODULE 7

Mandatory interval between modules is 3-5 weeks, which is required for fulfillment of home assignment and practical application of knowledge received during the training.

 

After fulfillment of home assignment participants submit reports in the form of presentation and provide a written confirmation from the Director of the company confirming the results achieved.

 

On successful completion of above mentioned modules of the Program participant is given a Certificate of Lean manufacturing EXPERT.

 

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